Hardware Accessories Packaging Automation Solution

Short description:

This Hardware Accessories Packaging Automation Solution is specifically designed for multi-component, small-part combination packaging, such as screws, nuts, wooden dowels, and plastic wall plugs....


case detail

This Hardware Accessories Packaging Automation Solution is specifically designed for multi-component, small-part combination packaging, such as screws, nuts, wooden dowels, and plastic wall plugs.
By integrating multiple independent vibratory bowl feeders with a vertical packaging machine, the system enables automatic counting, synchronized feeding, combined dispensing, and continuous bagging.

The solution is widely used in hardware manufacturing, construction fasteners, DIY kits, retail assortments, and export packaging, helping customers improve efficiency, consistency, and production reliability.

System Configuration

Vertical Form Fill Seal (VFFS) Packaging Machine

  • 4 Independent Vibratory Bowl Feeders

    • Screw feeding bowl

    • Wooden dowel feeding bowl

    • Fastening nut feeding bowl

    • Plastic wall plug feeding bowl

  • Combined dispensing and synchronized discharge system

  • PLC control system with touch screen HMI

  • Finished product conveyor and collection unit

Working Principle

Each type of hardware accessory is individually oriented, counted, and fed by its own vibratory bowl feeder.
Under PLC coordination, all components are discharged synchronously according to preset quantities, then transferred into the vertical packaging machine for bag forming, filling, and sealing, ensuring stable and continuous operation.

Key Advantages

  • Multi-component packaging in one bag (up to 4 accessories)

  • Independent feeding and accurate counting for each part

  • High packaging speed: 30–80 bags per minute (depending on parts)

  • High automation level, reducing labor dependency

  • Stable and durable construction for long-term operation

  • Flexible configuration for different accessory combinations and bag types

Applications

  • Hardware accessory assortment packaging

  • Construction fastener kits

  • Home improvement and DIY kits

  • Retail and e-commerce packaging

  • Export-oriented hardware packaging

Customization Options

  • Custom number of bowl feeders and part types

  • Adjustable quantity and combination per bag

  • Bag size, material, and sealing style options

  • Capacity upgrades and automation extensions (inspection, coding, etc.)

Technical Specifications (Reference)

  • Packaging Speed:30–80 bags/min

  •  Feeding Method:Vibratory bowl feeders

  • Control System:PLC + Touch Screen

  • Applicable Parts:Screws, nuts, dowels, plastic anchors





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